Custom Multi-Cavity PETG Medical Blister Tray for Metal Surgical Instrument Sets
Custom multi-cavity PETG medical blister tray designed for complete metal surgical instrument sets as primary sterile packaging. Manufactured from medical grade Eastar 6763 PETG in ISO 7 (Class 10000) cleanroom, with precision-engineered individual cavities to hold each metal instrument, rod and accessory in fixed secure positions. Compatible with EO and gamma irradiation sterilization, heat sealable with Tyvek and medical lids to form a complete Sterile Barrier System (SBS). Custom cavity count, layout, size and thickness available based on your full instrument set dimensions.
Multi-Cavity PETG Medical Blister Tray for Metal Surgical Instrument Sets
Our custom multi-cavity PETG medical blister trays are engineered to provide secure, organized sterile packaging for complete metal surgical instrument sets including rods, wrenches, guides, handles and accessory components. Produced in our ISO 7 (Class 10000) certified cleanroom from medical grade Eastar 6763 and SK 2008 PETG materials, these trays feature precision-molded individual cavities for each instrument, preventing movement, contact and damage during sterilization, storage and transportation.
Key Specifications
- Materials: Medical grade PETG (Eastar 6763, SK 2008), APET available upon request
- Cavity Design: Custom multi-cavity layout with dedicated precision positioning for each metal instrument, rod, wrench and accessory component
- Cleanroom Production: ISO 7 / Class 10000 certified cleanroom for forming, assembly and packaging
- Sterilization Compatibility: Ethylene Oxide (EO), Gamma irradiation, E-beam irradiation
- Sterile Barrier System: Heat sealable with Tyvek, PET, aluminum foil and multi-layer medical lids
- Compliance: ISO 10993 biocompatibility, ASTM F1980 aging, ISO 11607 packaging standards
- Customization: Custom cavity count, layout, size, thickness, sealing flange width and logo printing
Metal Instrument Set Packaging Design Benefits
- Complete Set Organization: Individual cavities for each metal instrument ensure the full surgical set is organized, complete and easy to verify before use
- Secure Metal Instrument Protection: Precision-molded cavities hold sharp metal instruments, rods and accessories in fixed position, preventing contact, scratching, bending and damage during handling and shipping
- Logical Instrument Arrangement: Custom cavity layout follows surgical workflow order for quick identification and access to each instrument during procedures
- Consistent Sealing Surface: Uniform sealing flange around the tray perimeter ensures reliable, consistent heat seal with lid materials for sterile barrier integrity
Typical Applications
- Orthopedic surgical instrument and implant sets
- Trauma surgery metal instrument kits
- Spinal surgery rod and screw instrument sets
- Dental implant surgical instrument kits
- Maxillofacial surgery instrument sets
- Veterinary surgical instrument packs
Quality & Traceability
Every metal instrument set blister tray undergoes first article dimensional inspection, in-process cavity alignment checks and final seal strength verification. We provide full material batch traceability, lot number tracking, biocompatibility certificates and inspection documentation with every order to support your medical device regulatory submissions and quality audits.
Need a Custom Blister Tray for Your Metal Surgical Instrument Set?
Send us your full instrument set dimensions, component layout or samples. Our engineering team will provide cavity design recommendations and a free quotation within 24 hours.
