Custom Multi-Cavity PETG Medical Blister Tray for Syringe Kits
Custom Multi-Cavity PETG Medical Blister Tray for Syringe Kits & Procedure Packs
This custom multi-cavity medical grade PETG blister tray is designed specifically for syringe kits, procedure packs and multi-component surgical instrument sets that require organized, secure positioning of multiple devices in a single sterile package. Manufactured from medical grade PETG Eastar 6763 or SK S2008 in our Class 10000 (ISO 7) certified cleanroom, each tray features multiple precision-machined cavities of varying sizes and shapes, engineered to hold syringes, needles, forceps, scissors, gauze and other procedure components firmly in place during shipping, sterilization and storage.
The tray is engineered with an 8mm+ uniform sealing flange, compatible with heat sealing to Tyvek 1073B/1059B/2FS lids, PET lids or aluminum foil lids to form a complete sterile barrier system (SBS) per ISO 11607 standards. All materials are validated for EO, gamma and e-beam sterilization with no discoloration, brittleness or dimensional change, and we provide full documentation for FDA 510(k) and EU MDR regulatory submissions. We can also include positioning posts, retention snaps, coil channels and any other custom features required for your specific kit configuration.
Key Design Features & Benefits
Product Specifications
| Parameter | Details |
|---|---|
| Material | Medical grade PETG (Eastar 6763, SK S2008), APET available on request |
| Material Thickness | 0.4mm – 1.5mm, custom optimized for minimum weight while meeting strength requirements |
| Tray Size (This Model) | 220mm x 150mm (custom sizes available up to 500mm x 350mm) |
| Cavity Design | Multi-cavity layout with varying sizes and shapes for syringes, needles, instruments and accessories, custom retention snaps and positioning posts |
| Cavity Count | 2 – 50+ cavities per tray, fully custom layout based on your kit configuration |
| Sealing Flange | 8mm+ uniform flat flange for consistent heat sealing with lid materials |
| Compatible Lid Materials | Tyvek 1073B/1059B/2FS, PET, APET, aluminum foil, multi-layer co-extruded lids |
| Sterilization Compatibility | Ethylene Oxide (EO), Gamma irradiation, E-beam irradiation, low-temperature plasma |
| Production Environment | Class 10000 (ISO 7) certified cleanroom, 24/7 environmental and bioburden monitoring |
| Compliance Standards | ISO 10993 biocompatibility, ASTM F1980 aging, ISO 11607, FDA 21 CFR Part 820, EU MDR, PPWR compliant |
| Minimum Order Quantity | 5,000 pieces for production, 50-200 piece prototype runs available for validation |
| Lead Time | Prototypes: 5-7 working days. Production: 15-20 working days after sample approval. |
Typical Applications
How Customization Works
Quality & Compliance
All our medical grade blister materials meet the strict requirements of biocompatibility, aging, sterilization, bioburden and particle control for medical device packaging:
- Biocompatibility: ISO 10993 certified materials, non-cytotoxic, non-irritating and non-sensitizing
- Aging Testing: ASTM F1980 accelerated aging testing to validate shelf life and packaging integrity (up to 5 years for PETG)
- Sterilization Validation: Materials validated for EO, gamma and e-beam sterilization with no degradation
- Bioburden Control: Cleanroom production with strict bioburden monitoring and control per ISO 11737
- Particle Control: Low particulate generation materials and cleanroom processing to meet medical device particle requirements
- Traceability: Full material batch traceability and lot number tracking for every production run
- Quality System: ISO 13485:2016 certified quality management system, audited annually
Complete Your Sterile Barrier System
We manufacture all components of your sterile barrier system in-house, so you can get everything from one supplier with consistent quality and simplified documentation:
Frequently Asked Questions
Need a Custom Quote for Your Multi-Cavity Medical Blister Tray?
Send us your kit component list, dimensions, drawings or samples. Our engineering team will review your requirements and provide a free quotation with cavity layout optimization, material recommendations, DFM feedback and prototype timeline within 24 hours. No obligation, no pressure.
