Custom Tyvek Lid and PETG Medical Blister Tray Set for Sterile Packaging
Custom matched Tyvek lid and PETG medical blister tray set designed to form a complete Sterile Barrier System (SBS) for sterile medical devices. Includes precision die-cut Tyvek lids (1073B/1059B/2FS available) and thermoformed PETG blister trays (Eastar 6763/SK 2008), matched for consistent reliable heat sealing. Manufactured in ISO 7 (Class 10000) cleanroom, compatible with EO, gamma and e-beam sterilization. Custom size, cavity layout, thickness and printing available based on your device requirements. Support blank or custom printed lids with logo, sterilization indicators and lot numbering.
Custom Tyvek Lid and PETG Medical Blister Tray Set
Our custom matched Tyvek lid and PETG medical blister tray set provides a complete, validated Sterile Barrier System (SBS) solution for sterile medical device packaging. The set includes precision die-cut Tyvek lids and thermoformed PETG blister trays, engineered with matched sealing flange dimensions and material compatibility to ensure consistent, reliable heat sealing and sterile barrier integrity. Produced in our ISO 7 (Class 10000) certified cleanroom from medical grade materials, this matched set eliminates the risk of seal failure caused by mismatched lid and tray dimensions.
Set Components & Specifications
| Component | Material Options | Key Features |
|---|---|---|
| PETG Blister Tray | Medical grade PETG (Eastar 6763, SK 2008), APET available | Custom cavity layout, transparent, impact resistant, sterilization stable |
| Tyvek Lid | Tyvek 1073B, 1059B, 2FS | Precision die-cut, bacteria resistant, air permeable, clean peel, custom printing available |
| Matched Seal | Validated material pair | Consistent seal strength, ISO 11607 compliant, no delamination, reliable sterile barrier |
Matched Set Advantages
- Guaranteed Seal Compatibility: Lid and tray dimensions are matched during design, eliminating the risk of seal failure caused by mismatched flange widths or material incompatibility
- Single Source Supply: Get both components from one supplier, simplifying procurement, quality control and inventory management
- Validated Sterile Barrier: Matched material pair meets ISO 11607 sterile barrier system requirements, with consistent seal strength and stable performance after sterilization
- Custom Design Support: Our engineering team provides cavity design, sealing flange optimization and material recommendations based on your device dimensions and sterilization method
Sterilization & Compliance
- Compatible with Ethylene Oxide (EO), Gamma irradiation and E-beam sterilization
- Materials meet ISO 10993 biocompatibility requirements, non-cytotoxic, non-irritating and non-sensitizing
- Produced in ISO 7 / Class 10000 cleanroom with strict bioburden and particle control
- Full material batch traceability, lot number tracking and inspection documentation provided with every order
- Supports regulatory submissions for medical device packaging validation
Typical Applications
- Surgical instrument and procedure kit sterile packaging
- Implantable and orthopedic device sterile packaging
- Interventional devices, catheters and guidewire sets
- Dental surgical instrument kit packaging
- Aesthetic and dermatology device sterile packaging
- Laboratory diagnostic kit sterile packaging
Frequently Asked Questions
Need a Custom Matched Tyvek Lid and Blister Tray Set?
Send us your device dimensions, sterilization method and packaging requirements. Our engineering team will provide material recommendations and a free quotation within 24 hours.
