Custom Die-Cut Tyvek Lid for Medical Blister Packaging
Custom Die-Cut Tyvek Lid for Medical Blister Packaging
Our custom die-cut Tyvek lids are premium heat-sealing lid materials specifically engineered to match with PETG and APET medical blister trays, forming a complete and reliable Sterile Barrier System (SBS) for sterile medical devices. Produced in our ISO 7 (Class 10000) certified cleanroom from medical grade Tyvek material, these lids feature excellent air permeability, bacteria resistance and sterilization stability, making them the industry standard for sterile medical device packaging.
Key Specifications
- Material Models: Medical grade Tyvek 1073B, 1059B, 2FS available
- Customization: Precision die-cut to match your blister tray sealing flange dimensions, custom size, shape and thickness
- Printing Options: Blank lids or custom printed with logo, product name, lot number, sterilization indicators and usage instructions
- Cleanroom Production: Die-cutting and packaging completed in ISO 7 / Class 10000 cleanroom
- Sterilization Compatibility: Ethylene Oxide (EO), Gamma irradiation, E-beam irradiation
- Compliance: ISO 10993 biocompatibility, ISO 11607 sterile barrier system standards, ASTM material specifications
- Sealing Compatibility: Heat sealable with PETG, APET, PP and PS medical blister tray materials
Standard Tyvek Model Comparison
| Model | Base Weight | Thickness | Typical Applications |
|---|---|---|---|
| 1073B | 75 g/m² | 180 μm | Most common for general medical devices and surgical instrument packaging |
| 1059B | 58 g/m² | 140 μm | Lightweight devices, low-profile packaging and cost-sensitive applications |
| 2FS | 107 g/m² | 250 μm | Heavy-duty devices, implantable instruments and high-barrier requirements |
Core Performance Advantages
- Excellent Sterile Barrier Performance: Unique fiber structure provides reliable bacteria resistance while allowing sterilization agent penetration, maintaining device sterility until point of use
- Stable Sterilization Compatibility: Material maintains stable barrier properties and mechanical strength after EO, gamma and e-beam sterilization cycles without degradation
- Consistent Heat Sealing: Uniform coating ensures consistent, reliable heat seal strength with all common medical blister tray materials, meeting ISO 11607 seal integrity requirements
- Clean Peel Opening: Designed for clean, fiber-free peeling at point of use, preventing particulate contamination during sterile field opening
Typical Applications
- Surgical instrument and procedure kit blister lids
- Implantable and orthopedic device sterile packaging lids
- Interventional devices, catheters and guidewire packaging
- Dental surgical instrument kit lids
- Aesthetic and dermatology device sterile packaging
- Laboratory diagnostic kit sterile lids
Quality & Traceability
Every batch of Tyvek lids undergoes incoming material inspection, dimensional verification, seal strength testing and visual quality inspection. We provide full material batch traceability, lot number tracking, material certificates and inspection documentation with every order to support your medical device regulatory submissions and quality audits.
Need a Custom Quote for Your Tyvek Lid Project?
Send us your blister tray dimensions, required Tyvek model and printing requirements. Our team will provide material recommendations and a free quotation within 24 hours.
