Custom Multi-Cavity PETG Medical Blister Tray for Surgical Instruments
Multi-Cavity PETG Medical Blister Tray for Sterile Surgical Instruments
Our custom multi-cavity PETG medical blister trays are engineered to provide secure, sterile primary packaging for surgical instrument kits, interventional devices and procedure packs. Produced in our ISO 7 (Class 10000) certified cleanroom from medical grade Eastar 6763 and SK 2008 PETG materials, these trays feature precision-engineered cavities to hold each instrument in fixed position, preventing movement and damage during sterilization, storage and transportation.
Key Specifications
- Materials: Medical grade PETG (Eastar 6763, SK 2008), APET available upon request
- Cavity Design: Custom multi-cavity layout with precision positioning for each instrument, support ribs and snap-fit features
- Cleanroom Production: ISO 7 / Class 10000 certified cleanroom for forming, assembly and packaging
- Sterilization Compatibility: Ethylene Oxide (EO), Gamma irradiation, E-beam irradiation
- Sterile Barrier System: Heat sealable with Tyvek, PET, aluminum foil and multi-layer medical lids
- Compliance: ISO 10993 biocompatibility, ASTM F1980 aging, ISO 11607 packaging standards
- Customization: Custom cavity count, size, thickness, sealing flange width and logo printing
Precision Multi-Cavity Design Benefits
- Secure Instrument Positioning: Custom-molded cavities hold each instrument in fixed position, preventing contact, scratching and damage during handling
- Organized Kit Layout: Logical cavity arrangement for easy instrument identification and access during surgical procedures
- Optimized Material Usage: Efficient cavity layout minimizes material waste while maintaining structural rigidity and protection
- Consistent Sealing Surface: Uniform sealing flange around the tray perimeter ensures reliable, consistent heat seal with lid materials
Typical Applications
- Surgical instrument kits and procedure packs
- Interventional devices, catheters and guidewire sets
- Laparoscopic and endoscopic instrument trays
- Dental surgical instrument kits
- Aesthetic and dermatology procedure device packs
- Orthopedic implant and instrument sets
Quality & Traceability
Every multi-cavity blister tray undergoes first article dimensional inspection, in-process cavity alignment checks and final seal strength verification. We provide full material batch traceability, lot number tracking, biocompatibility certificates and inspection documentation with every order to support your medical device regulatory submissions and quality audits.
Need a Custom Multi-Cavity Blister Tray for Your Surgical Kit?
Send us your instrument dimensions, kit layout or samples. Our engineering team will provide cavity design recommendations and a free quotation within 24 hours.





